In the intelligent manufacturing workshop of Perfect company's South China Base, a tube of aloe vera gel will be produced in less than one second on average after pipe feeding, filling, marking, automatic code scanning, automatic coating and packing. Nearly 70,000 tubes of this aloe vera gel are exported to more than 100 countries and regions around the world every day.
Dong Ya'nan, senior manager of the production management department, said that Perfect (China) Co Ltd has further simplified all links of production through the deep integration of intelligent manufacturing. Workers for low-efficiency and repetitive tasks have been completely replaced by robots, which saves labor costs and ensures quality control.
Since carrying out intelligent transformation, Perfect has invested more than 20 million yuan in software improvement of its production chain. Originally, there were more than 400 employees at the South China Base, and the number has been cut to only 250 now after intelligent transformation. The company can save 100 million yuan in labor costs every year, and the money can be invested back into production and R&D.
In May 2019, the "Supply-production-marketing Integration Collaborative Transformation Project" in Perfect South China Base passed the acceptance evaluation. By adopting new product life cycle management system, production and marketing demand planning system and advanced planning and scheduling system, combined with the construction of an online data center, the project will Perfect realize the coordinated operation of supply, production and marketing to boost digital, networking, intelligent and service-oriented transformation.
At present, many software and management systems Perfect developed and put into use have connected with each other online, which can create immeasurable economic value for the company.
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